Freeze-Dried Cosmetics

Scientific Purity. Cosmetic Brilliance.

Our team elevates your brand and quality with high-performance, rigorously controlled freeze-dried cosmetic services and reagents. Take advantage of Fortis freeze-drying expertise, gained over decades of knowledge supporting and manufacturing lyophilized diagnostic products. Fortis scientists work with your team to deliver your cosmetic formulation in a unique format that is preservative free and high-activity.

  • Stability, Activity, and Preservation

    • Freeze-dried to retain potency of peptides, enzymes, proteins, and botanicals.
    • Supports clean, waterless formulations without added preservative.
    • Instant rehydration, delivering fresh-dose activity.
  • Format Innovation and Development

    • Spherical beads enable uniform dosing and consistent skin feel
    • Lyophilized surface coating of custom applicators
    • Bead and surface color customization for aesthetic appeal and product differentiation

Learn about freeze-dried cosmetics

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Formats & Support Services 

Freeze-dried Cosmetic Beads

We customize your formulations into freeze-dried cosmetic beads, ready for vials, dispensers, or bottles. Get precise dosing with beads sizes scaled between 1.5mm-5.00mm diameter. Freeze-dried cosmetic beads can be custom colored.

Freeze-dried cosmetic bead specifications:

  • Reagent volume: 3-75µl
  • Coloration: Natural plant-based colorant

  • Selectable size range: 1.5mm-5.0mm +/- 0.5mm
We customize your formulations into freeze-dried cosmetic beads, ready for vials, dispensers, or bottles. Get precise dosing with beads sizes scaled between 1.5mm-5.00mm diameter. Freeze-dried cosmetic beads can be custom colored.

Cosmetic Surface Coating

Get your cosmetic formulation freeze-dried onto the surface of your choice. Great for applicators, swabs, sponges, spatulas, and more. Coating depth and coloration can be specified.

Freeze-dried cosmetic surface coating specifications:

  • Coating depth: Variable
  • Coloration: Natural plant-based colorant

  • Surface materials: Must tolerate low temperatures
Lyophilized beads for cosmetics are a unique format that retain potency of peptides, proteins and botanicals. Beads provide uniform dosing and lot to lot consistency. Color additives are available.

Custom Cosmetic Manufacturing

Our production facilities operate under ISO 13485 and cGMP, providing enhanced internal controls beyond ISO 22716 standards including: audit trails, CAPA, supplier management, product design and development, extensive validation, risk management, and controlled environments. 

Our production facilities operate under ISO 13485 and cGMP, providing enhanced internal controls beyond ISO 22716 standards including: audit trails, CAPA, supplier management, product design and development, extensive validation, risk management, and controlled environments.

Support Services Offered

  • Procurement
  • QC/QA
  • COA or other documentation
  • Packaging
  • Warehousing
  • Shipping and logistics

Quality Systems

  • ISO 13485 certified manufacturing
  • cGMP compliant
  • Full QMS
  • Supplier qualification and monitoring
Factor The Fortis Edge
Freeze-dried beads With manufacturing capacity of over 20 million freeze-dried beads per month, we have the capacity and experience
Rapid prototyping In most cases, we can ship you freeze-dried prototypes within 10 days receipt of your formulation
Quality Production systems operating under ISO 13485 and cGMP, providing enhanced internal controls beyond ISO 22716 standards
Redundancy Manufacturing sites in United States and Canada
Customized with science Our chemists and biologists can enhance stability and activity of your product

Fortis Lyophilization Services for Cosmetics

Learn more about how we can become one of your greatest innovation partners. Differentiate with Fortis Technologies and reagents.

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Learn more about how we can become one of your greatest innovation partners. Differentiate with Fortis Technologies and reagents.

Prototypes within 10 days

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Frequently Asked Questions (FAQs)

Freeze-drying cosmetics has numerous advantages over wet cosmetics. Enzymes retain activity as they are inert when freeze dried, so they have maximum activity when they are used by your customer. Freeze drying stabilizes cosmetics without the use of preservatives, an important consideration for users. Logistics with freeze-dried cosmetics is also easier and less expensive (no cold chain logistics required). Without liquid, products weigh less, cost less to ship, and create far fewer emissions in delivery.

There are a variety of applications for freeze-dried cosmetic beads but the most common is for them to be placed into a clear vial where users can see the beads. The user then adds purified serums to dissolve.

If your formulation does not have glycerol, we have a standard battery of excipients and can get you prototypes usually within 10 business days from receipt of your shipped formulation.